Corrosion protection for metal structures

Professional treatment.

Corrosion protection of metal structures is a complex process of applying protective coatings (paint) that prevent metal deterioration caused by moisture, oxygen, and harsh environmental conditions. Annually, corrosion causes up to 10% of metal structures to become unusable, resulting in considerable financial losses.

Why is corrosion protection necessary?

Metal corrosion occurs due to an electrochemical reaction between oxygen and moisture. The rate of deterioration depends on:

✅   External environmental factors:

  • High humidity
  • Polluted air (salts, chemical fumes)
  • Temperature fluctuations
  • Long-term exposure to water (rain, condensation)

✅   Internal material characteristics:

  • Metal inhomogeneity (impurities, porosity)
  • Residual stress after welding

✅   Mechanical stressors:

  • Vibration, friction
  • Impact loads
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Types of corrosion protection

  1. Paint and varnish coatings
  • Protection against atmospheric influences and UV radiation
  • Suitable for metal structures, bridges, and tanks
  • Layer thickness (DFT): 80 – 250 µm
  1. Protective coatings (polyurethane, epoxy)
  • Resistance to aggressive chemical environments (acids, alkalis)
  • Suitable for pipelines, oil storage facilities, and marine vessels
  • Extended service life: 15 – 30 years
  1. Galvanizing (hot-dip and cold galvanizing)
  • Electrochemical protection of steel
  • Used for electricity transmission line supports and road barriers
  1. Combined systems (zinc + paint)
  • Maximum durability (up to 50 years))
  • Applications: offshore platforms, industrial facilities
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Anti-corrosion treatment cost

The final price is determined by several key factors:

🔹 Surface preparation method (manual cleaning, sandblasting, degreasing)
🔹 Coating type (paint, polymer, zinc)
🔹 Area coverage (price decreases for larger areas)
🔹 Operating conditions (outdoors, chemical environments, seawater)

Advantages of professional protection

✔ Increased service life of structures by 3-5 times !
✔ Reduced repair and replacement costs
✔ Compliance with GOST and international standards
✔ Warranty on work up to 10 years

Special offer: Discount 15% on orders exceeding 500 м²!

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More on each type of work: Painting of steel structures · Protection of tanks and vessels · Protection of pipes and pipelines

How we make the coating last

  • Surface preparation. Abrasive blasting to the grade specified in the design and the right roughness profile — without this even an expensive coating will peel off.
  • Application conditions. We monitor air humidity and steel temperature relative to the dew point: we never paint “sweating” steel.
  • Recoat intervals. Each following coat is applied strictly within the window specified by the material manufacturer.
  • Thickness of each coat. We check the wet film with an Elcometer comb gauge during work and the dry film with DeFelsko PosiTector 6000 gauges. Measurement reports are handed over at acceptance.

Free trial area

Not sure which system or contractor to choose? We will apply a trial area of the coating on your site free of charge — you can assess the result before signing the contract.

We work with our own crews and equipment: 30 Graco, Wagner and Wiwa spray units, 18 ACO-150 blasting units, 8 diesel compressors and 5 JLG 1350SJP lifts. Over 20 years of experience, ISO 9001 and ISO 45001 certified, working across Uzbekistan.

Send us photos or the design of your project — we will assess the condition of the steel and propose a protection system with a cost estimate.

See also: Sandblasting · Chemical-resistant lining · Polyurea waterproofing

DQS specialist on site: machine hall piping and valves
DQS specialist on site: machine hall piping and valves

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